Accumold specialises in creating components ranging in size from 5 cm down to less than 1 mm. The company’s capabilities include insert moulding, cleanroom production, and two-shot moulding. Using materials like PEEK, Ultem, LCP, and various engineered thermoplastics, Accumold serves sectors such as micro-electronics, healthcare, micro-optics, sensor technologies, and emerging tech industries.
The demand for micro moulding is being driven, in large part, by the medical device industry. The need for less invasive treatments and diagnostics is pushing the development of increasingly small, intricately designed components with thin walls and complex features. Additionally, as healthcare providers seek to reduce treatment costs, medical device manufacturers are continuously searching for cost-effective and efficient manufacturing solutions.
Brett Saddoris, Technical Marketing Manager at Accumold, notes, "In micro moulding, experience matters. Since 1985, Accumold has been at the forefront of micro moulding technology and is recognised globally as the leader in manufacturing minuscule plastic components with extreme precision, often down to the micron level. However, micro moulding for medical devices is rarely simple. Micro medical devices often integrate different materials — thermoplastics, biocompatible metals, and silicones — and utilse overmoulding techniques. Successfully managing these challenges requires a deep understanding of material compatibility and cutting-edge technology. Medical device OEMs must partner with skilled micro moulders who understand the intricacies of tool design, material selection, and the complex processes involved in micro moulding. We look forward to discussing your project needs at Booth 3210 at MD&M Minneapolis."
Accumold has collaborated with numerous global medical device manufacturers, ensuring that every partnership strategically enhances product development efficiency. With over four decades of experience in micro moulding and manufacturing, Accumold is both the largest and most experienced micro moulder worldwide. This provides its clients with the peace of mind that comes from working with a strong, reliable partner capable of scaling production from prototypes to mass manufacturing at affordable costs. Additionally, Accumold is ISO 13485 certified, reflecting its adherence to the rigorous quality management standards essential for medical devices.
Saddoris adds, "Regulatory demands are increasingly critical for medical device OEMs. Working with a micro moulder which understands the shifting regulatory landscape is key. The 510(k) approval process is becoming more complex, with the FDA tightening its requirements. Today, more first-round 510(k) submissions are being flagged for additional information, leading to delays and increased costs. Partnering with an experienced micro moulder can significantly reduce time-to-market and expense."
Known for delivering consistent, high-quality production, Accumold has the capacity to produce from prototype volumes to millions — or even billions — of parts. In the medical device sector, the company serves as a key partner in bringing increasingly innovative and intricate designs to life.
