Fyous to unveil revolutionary manufacturing technology

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Sheffield-based Fyous will unveil a ground-breaking alternative that is 20 times quicker than traditional 3D printing technology, significantly accelerating the production process, at the TCT 3SIXTY Show in Birmingham in early June.  

Fyous has created patent-pending Polymorphic Moulding technology, which is set to make a significant impact at the 3D Printing and Addictive Manufacturing event, TCT 3SIXTY, at the NEC in Birmingham on Wednesday, June 5 and Thursday, June 6.  

The new technology can generate products up to 20 times faster than conventional 3D printing methods, with zero-waste. Polymorphic Moulding supports a wide array of materials and processes, including moulding and casting, vacuum forming, and composite layup. This versatility makes it suitable for numerous applications, from bespoke medical devices like wheelchair cushions, splints, and face masks, to custom tools for composite components such as parts for an F1 car or carbon fibre prototypes and sports shoe soles moulded to fit an individual’s exact foot shape. The possible applications are almost limitless. 

Fyous will unveil its groundbreaking technology for the first time at Stand K20 and will also be presenting their solution during a speaking session, on the introducing stage, Thursday, June 6 from 11:40 am to 12:00 noon. 

"At Fyous, we believe in pushing the boundaries of what is possible in manufacturing," said Joshua Shires, co-founder of Fyous. "Our new technology not only speeds up product development time, it removes the need for tooling making it much quicker and reducing time to market. This also means it is much cheaper than alternative options but also offers affordable customisation, which is crucial for applications that require interfacing with the human body from dental appliances to medical devices and sports equipment." 

Fyous is actively seeking to establish partnerships with major industrial players, including 3D printing companies and moulding and prototyping companies. By collaborating with these technical partners, Fyous aims to further develop and deliver Polymorphic Moulding technology to market much faster, pushing the boundaries of manufacturing efficiency and customisation. 

"We're excited about potential partnerships that can help us scale and refine our technology," said Thomas Bloomfield, Co-founder of Fyous. "By working with leading companies in the industry, we can accelerate the adoption of our technology and make a huge impact across various sectors.  

“Polymorphic Moulding is a zero-waste technology where raw materials are conserved and moulds can be used again and again. We will remove not only the physical waste in the form of materials and tooling, but also remove wasted time by accelerating product development.”