In the ever-evolving landscape of modern manufacturing, maintaining competitiveness and efficiency is paramount. Today, the spotlight is on Rösler's Retrofit and TuneUp service, a solution for companies utilising the company’s mass finishing and shot blasting equipment. With global supply chains under strain and budgets tighter than ever, the service offers a timely, cost-effective alternative to investing in new machinery.
Modern manufacturing demands high efficiency, reduced downtime, and compliance with evolving technical standards. Rösler’s TuneUp service addresses these needs by upgrading existing equipment to meet current performance and regulatory requirements. This approach is particularly beneficial in the current economic climate, where conserving capital and maximising existing resources are critical. Upgrading rather than replacing equipment reduces energy consumption, lowers maintenance costs, and boosts productivity, making it a savvy investment for any production line.
Chris Kershaw, Automation and Retrofit Manager at Rösler UK says, “The economic advantages of Rösler’s retrofit services are substantial. Upgrading existing machinery can drastically cut energy costs and improve throughput. For instance, replacing old turbines with Rösler's state-of-the-art Gamma turbines can lead to energy savings of up to 25% and enhance blasting efficiency, resulting in shorter processing times and increased productivity. This not only reduces operational costs but also minimises the payback period for the investment, which can be as short as 12 to 15 months.”
The service life of critical components like turbine blades can be extended significantly — up to 16 times longer — thanks to innovative designs and durable materials. This reduces downtime and maintenance expenses, ensuring that equipment remains operational for longer periods and at higher efficiency levels.
Rösler's TuneUp service is not a one-size-fits-all solution. It starts with a detailed analysis of the current equipment's condition and performance. Based on this analysis, Rösler engineers develop a customised retrofit plan that aligns with the specific needs and goals of the client. This might include the installation of advanced media replenishment systems to ensure consistent blasting results or the integration of magnetic separators to extend the life of wear parts by removing contaminants like sand.
For companies looking to meet stringent environmental standards, Rösler offers solutions such as automatic dosing systems to prevent legionella contamination in wet dust collectors. These upgrades not only improve operational efficiency but also contribute to sustainability efforts, a growing priority in the manufacturing industry.
Kershaw concludes, “Rösler’s Retrofit and TuneUp service stands out as a strategic response to the current challenges faced by the manufacturing sector. By modernising existing equipment, companies can achieve significant cost savings, enhance efficiency, and extend the lifespan of their machinery. In an era where resource optimisation is key, Rösler’s innovative approach provides a competitive edge, ensuring that manufacturers can keep pace with technological advancements and market demands without the hefty investment of new equipment.”
