Located near Milton Keynes, the three courses are nestled amid mature woodland on the Duke of Bedford's Woburn Abbey estate. The woodland setting gives the courses much of their appeal; but the stunning fairways and greens also add to the overall picture.
Like all golf courses, the work behind the scenes to keep the courses looking this good is staggering, with a full army of grounds-keeping staff working around the clock to maintain the courses' immaculate appearance. As well as traditional mowers and hand tools, the ground staff also rely on technology to help them in their day-to-day jobs. One particular new installation saw system integrator PKM Solutions and Routeco work together to deploy technology from Rockwell Automation, along with Encompass Product Partner ProSoft Technology, in a very interesting and novel configuration. Routeco is the sole distributor of Rockwell Automation's Allen Bradley branded products within the UK.
One of the biggest challenges faced by the grounds staff at Woburn Golf and Country Club is irrigation and water supply to water features. With acres of rough, fairway and greens to manage, the three courses all require significant quantities of water and this has to be managed very carefully to ensure the right amount of water is in the right place at the right time.
Woburn Golf Club has deployed a cost effective irrigation system that features PLCs texting each other for instructions |
The primary irrigation infrastructure comprises a reservoir, which feeds two remotely located tanks – some two miles away – using pump stations. These tanks need to be closely monitored to ensure that water levels do not drop too far. An automated system is certainly the obvious solution, but with the distances involved, communication can become an issue.
Paul Mold at PKM Solutions explained: "The first option considered, due to the customer already having a grip on the technology, was a Smart Relay based solution, which would utilise standard wireless Ethernet as a communication bridge but, due to temperature sensitivity, the Ethernet equipment would have to be placed in heated cabinets to avoid freezing during the winter months. When this option was costed it was deemed to be overly expensive and an alternative was sought."he solution that Mold eventually devised, sounds simple, but Rockwell Automation believed it had never been attempted before. It comprised three Allen-Bradley Micro830 PLCs, one at the reservoir and one on each tank, with each PLC working side by side with a ProSoft Technology ILX800-SMSG Micro800 SMS Plug-in Module and a magnetic mount antenna.
The PLC and SMS module working in tandem was not a new idea; but the way that PKM Solutions and Routeco configured them potentially was. In all the instances both companies could find, the SMS modules had only ever been used to communicate from a PLC to a cellular phone and back again. In this installation they were going to get the PLCs speaking to each other using SMS messages. "We think that this PLC-to-PLC communication via text messaging is a new thing," Mold commented, and added that the PLCs were specifically chosen because they would allow this form of communication.
In operation, it is remarkably simple. When a water tank issues a low level warning, its PLC sends an SMS to the central reservoir PLC, which initiates the pumps. When the level is correct, a second SMS is sent to cease pumping. It really is no more complicated than that.
As well as being an elegant solution, this Micro830-based solution offered a significantly lower capital outlay. The biggest saving was in the installation process as the reservoir-to-tanks route would have required closure of the course while it was the excavated. The system has now been in successful operation for a couple of years.
Mold concluded: "The customer now has a much more flexible and expandable system than they could have ever imagined. We have seen first-hand the simplicity and power of the Micro800 range and the end customer is already thinking of other potential ideas for using this combination of technologies moving forwards."